- Industrial Controllers
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Aurora™ Motion I/O Controller
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- Pellet Extruders
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Pulsar™ Large-Scale Pellet Extruder
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Pulsar™ Atom Precision Pellet Extruder
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- High-Flow Extruders
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Typhoon™ 2.85 Filament Extruder
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Zephyr™ 1.75mm Filament Extruder
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- Blog
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Recent Posts
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Webinar – Increase Your Profitability With High-Flow Material Extrusion 3D Printing
The Adverse Effects of PTFE Restrictions
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Turnkey Robotic 3D Printing Cell
Large Scale 3D Printing with High-Flow Pellet Extruder
Accelerate your transition to large-scale production with the industry’s most versatile and integrated Robotic 3D Printing Cell.
Engineered for high-throughput pellet extrusion, our solution eliminates the hidden complexities of traditional robotic integration. While typical industrial printers require costly floor anchoring and third-party safety audits, our cell arrives fully CSA/ISO certified, enclosed, and mounted on a mobile heavy-duty base.
Whether you are printing aerospace molds, automotive prototypes, or architectural components, our plug-and-play LFAM system offers a true turnkey experience—shipped in a standard container and ready to print within hours of arrival.
Request Your Turnkey Solution
Join the next generation of Large Format Additive Manufacturing (LFAM). Fill out the form below to receive a comprehensive quote and technical specifications for our mobile, ISO/CSA compliant robotic 3D printing cell.
Full Systems Starting at CA$325,000
Production-Ready, Compliance-First
Stop wasting months on complex robotic integration. Our 3D printing cell arrives as a fully engineered, turnkey asset designed to fit your workflow immediately. From the reinforced mobile base to the integrated safety systems, we’ve handled the engineering so you can focus on production. It’s not just a robot; it’s a certified industrial manufacturing station delivered to your door.
A New Standard for Industrial LFAM
Performance, Safety, and Mobility Without Compromise.
ISO/CSA Certified Safety
Our cell comes standard with a fully integrated safety enclosure, interlocked doors, and light tower, ensuring immediate compliance with North American safety standards.
True Plug-and-Play
No floor drilling or complex site preparation required. Simply connect power and compressed air, and start printing within hours of delivery.
Container-Ready Design
Engineered for global logistics. The entire cell is retractable, fitting perfectly into a standard shipping container to minimize transportation costs and lead times.
High-Flow Performance
Powered by our Pulsar® pellet extruder technology, achieve consistent extrusion rates of 2.5kg/h with industrial-grade pellets for maximum throughput.
Total Production Flexibility
Why anchor your innovation to the floor? Our unique mobile base allows you to reorganize your shop floor as your production needs evolve. Combined with our seamless software integration, moving from CAD to printed part has never been faster.
6-Axis Robotic Freedom
Leverage the full range of motion of an industrial 6-axis robot. Our cell is optimized for complex geometries, non-planar printing, and large-scale overhangs that traditional 3-axis machines cannot achieve.
Heavy-Duty Nozzle Range
Optimized for the Pulsar™ high-flow system, our cell supports hardened steel nozzles ranging from 1.0mm up to 5.0mm. This allows for the perfect balance between fine surface detail and rapid structural deposition.
Integrated Liquid Cooling
Designed for 24/7 industrial environments, our integrated liquid-cooling system ensures the Pulsar™ maintains perfect thermal stability. This allows for consistent extrusion quality even during weeks of continuous high-temperature printing.
Integrated Moisture Control (Pellet Drying)
Material integrity is non-negotiable. Our cell features a fully integrated 40L or 80L pellet dryer, synchronized with our automated vacuum feeding system. This ensures that engineering-grade hygroscopic polymers are processed at optimal conditions for maximum part strength.
Automated Pellet Feeding
Minimize downtime with our integrated vacuum-conveyed pellet feeding system. Designed for high-volume production, it ensures a continuous material supply to the Pulsar™ for large-scale parts without manual intervention.
Hybrid Manufacturing Ready
Future-proof your investment. Our cell architecture is designed to support hybrid additive and subtractive manufacturing. Seamlessly switch between high-flow 3D printing and precision milling to achieve industrial-grade surface finishes within a single robotic workflow.
Industrial Power: The Pulsar™ High-Flow Advantage
At the heart of our robotic cell is the Pulsar®—the industry’s leading high-flow pellet extruder. While others struggle with inconsistent flow at large scales, our system is engineered for continuous, heavy-duty production. By integrating Pulsar® technology, our cell delivers the raw power needed for massive parts while maintaining the thermal stability required for technical engineering materials.
- High Throughput: Optimized for high-volume production with a consistent output flow of up to 2.5 kg/h.
- Large Nozzle Ecosystem: Supports nozzle diameters up to 5.0mm, allowing you to print structural parts and large-scale molds at record speeds.
- Tri-Zone Heating Control: Three independent heating zones ensure perfect melt temperature and pressure, regardless of the polymer type.
- Industrial Durability: Designed for 24/7 operation in demanding factory environments, minimizing downtime and maintenance.
Technical Information
| Parameter | Specification |
|---|---|
| Build Volume | 1650mm x 1100mm x 1000mm |
| Extrusion Rate | Up to 2.5 kg/h |
| Robot Model | Kuka® KR 16 R2010-2 (with KR C5 Controller) |
| Robot Payload | 16 kg (Optimized for high-speed precision) |
| Extrusion Systems | Typhoon® (Filament), Pulsar® or Pulsar® Atom (Pellets) |
| Total System Weight | Approx. 1600 kg |
| Footprint (W x L x H) | 4100mm x 2000mm x 2100mm |
| Communication Interface | RobotSync™ Hub (Fully Integrated) |
| Safety Certification | Fully CSA / ISO Compliant |
| Power Requirements | 600V / 480V / 208V (Configurable) |
| Base Type | Heavy-duty Mobile Steel Base (No drilling required) |
| Shipping Dimensions | Retractable to fit standard Shipping Container |
| Path Planning | Pre-configured with Adaxis AdaOne software |
| Compatible Materials | PLA, ABS, PETG, Glass/Carbon Fiber Reinforced (Pellets) |
Ready to Deploy Your Turnkey Robotic Cell?
Contact our engineering team to discuss your project requirements and get a personalized technical assessment.