{"id":15314,"date":"2018-10-29T16:57:22","date_gmt":"2018-10-29T20:57:22","guid":{"rendered":"https:\/\/dyzedesign.com\/?p=15314"},"modified":"2023-04-03T10:10:40","modified_gmt":"2023-04-03T14:10:40","slug":"our-cube-pro-total-conversion-part-2","status":"publish","type":"post","link":"https:\/\/dyzedesign.com\/fr\/2018\/10\/our-cube-pro-total-conversion-part-2\/","title":{"rendered":"Our Cube Pro Total Conversion: Part 2"},"content":{"rendered":"<div class=\"wpb-content-wrapper\"><p>[vc_row][vc_column][vc_column_text]In this second part, we\u2019ll get our hands dirty. We\u2019ll be replacing most components with ours and start tinkering with the printer. There will be CAD design, assembling, wiring, and configuration required.<\/p>\n<h2>Carriage design<\/h2>\n<p>[\/vc_column_text][vc_column_text]<\/p>\n<h3>Cube without carriage<\/h3>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column width=&nbsp;&raquo;1\/2&Prime;][vc_column_text]The carriage design is a step required in most 3D printer modifications. Unless someone already designed a bracket for your printer, it&rsquo;s highly possible that you&rsquo;ll need to make your own.<\/p>\n<p>Don&rsquo;t worry, this step is a lot easier than it looks and we&rsquo;ll give you all the tools you need to do it.[\/vc_column_text][\/vc_column][vc_column width=&nbsp;&raquo;1\/2&Prime;][vc_single_image image=&nbsp;&raquo;15317&Prime; img_size=&nbsp;&raquo;large&nbsp;&raquo; alignment=&nbsp;&raquo;center&nbsp;&raquo; onclick=&nbsp;&raquo;link_image&nbsp;&raquo;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h3>Basic Idea<\/h3>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column width=&nbsp;&raquo;1\/2&Prime;][vc_column_text]The first step is to decide how the whole extrusion system will look. Placing both the extruder and hotend is a good start, so you can figure out the mounting bracket position and how to plan your cable management. For this project, we also have to think about the liquid cooling loop. The cooling block you see are Dyze Design\u2019s first generation blocks. They had fixed barbs, so configuration was a little more limited. The new ENP series blocks are configurable and much more flexible in term of set-up.[\/vc_column_text][\/vc_column][vc_column width=&nbsp;&raquo;1\/2&Prime;][vc_single_image image=&nbsp;&raquo;15319&Prime; img_size=&nbsp;&raquo;large&nbsp;&raquo; alignment=&nbsp;&raquo;center&nbsp;&raquo; onclick=&nbsp;&raquo;link_image&nbsp;&raquo;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h3>CAD First steps<\/h3>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]Next step is to prepare your design files. If you\u2019re planning on using Dyze Design products, you can <a href=\"https:\/\/dyzedesign.com\/support\/drawings\/\">download our 3D models from the support section<\/a>, this will save you some time. Try to reproduce the carriage components as best as you can. Measure everything and replicate them on your CAD software.[\/vc_column_text][vc_single_image image=&nbsp;&raquo;15322&Prime; img_size=&nbsp;&raquo;600&#215;450&Prime; alignment=&nbsp;&raquo;center&nbsp;&raquo; onclick=&nbsp;&raquo;link_image&nbsp;&raquo;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]Once you have placed the carriage components and the extrusion system, you can start designing the mounting plane. Our first design didn\u2019t include a bracket for the cable chain, but we added one on our design revision.<\/p>\n<p>Once the design was working nicely as printed, we ordered it from a sheet metal supplier. The plate was made from 303 stainless steel and required 3 bends. We managed to get it for around 70$ within 5 business days. You can <a href=\"https:\/\/drive.google.com\/file\/d\/0B5DsHX9PcCSSY0RRQTZsSm1vRE0\/view?usp=sharing\">download the DXF, PDF and STEP file here.<\/a>[\/vc_column_text][vc_single_image image=&nbsp;&raquo;15315&Prime; img_size=&nbsp;&raquo;600&#215;450&Prime; add_caption=&nbsp;&raquo;yes&nbsp;&raquo; alignment=&nbsp;&raquo;center&nbsp;&raquo; onclick=&nbsp;&raquo;link_image&nbsp;&raquo;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h2>Electronics<\/h2>\n<p>Electronics are the key to this whole conversion. There are many excellent options available, mostly known by firmware:<\/p>\n<ul>\n<li>Marlin firmware: Probably one of the most common firmware in the 3D printing community. It\u2019s compatible with a ton of boards. It\u2019s often the best solution for cost-effective printers.<\/li>\n<li>Repetier firmware: Very similar to Marlin.<\/li>\n<li>Smoothieware: Powerful, high performance.<\/li>\n<li>Revolve: Blend between an Arduino and a Raspberry Pi into an even stronger machine. Has full HD output, OS and excellent logic control.<\/li>\n<li>Duet Wifi: Powerful, easy to use, convenient.<\/li>\n<\/ul>\n<p>[\/vc_column_text][vc_column_text]<\/p>\n<h3>Duet Wifi<\/h3>\n<p>[\/vc_column_text][vc_column_text]We decided to go with the <a href=\"https:\/\/www.duet3d.com\/DuetWifi\">DuetWifi<\/a> as we had a good experience with it. This board has some major advantage over the others. First, it generates its own web interface. This is a major advantage as we can send our code and control it from any device having a web browser. We use our phone when doing calibrating routines, and our computer when slicing a part. Also, this removes the needs of having an LCD on the printer.<\/p>\n<p>The Duet is very easy to configure. The whole Gcode idea is easy to work with. No need to flash the firmware.<\/p>\n<p>The stepper drivers from Trinamics are getting more and more popularity. The DuetWifi use them well. We were very impressed by how smooth it moved the motors. The difference is hard to believe when comparing an Allegro A4988 or a TI DRV8825.[\/vc_column_text][vc_single_image image=&nbsp;&raquo;15326&Prime; img_size=&nbsp;&raquo;medium&nbsp;&raquo; add_caption=&nbsp;&raquo;yes&nbsp;&raquo; alignment=&nbsp;&raquo;center&nbsp;&raquo; onclick=&nbsp;&raquo;custom_link&nbsp;&raquo; link=&nbsp;&raquo;https:\/\/www.duet3d.com\/DuetWifi&nbsp;&raquo;][vc_column_text]<\/p>\n<h3>Power<\/h3>\n<p>[\/vc_column_text][vc_column_text]We\u2019ll be keeping the 24V power supply (on the right, under the sheet metal box) original from the cube. The rated current is sufficient for our 24V hotend and motors.<\/p>\n<p>We\u2019ll add a step-down voltage regulator for 12V (seen on the left). The pump and some small components will need it. We used a small LM2596 based circuit as it is good and affordable. Anything equivalent will do.<\/p>\n<p>We\u2019ll also keep the relay for the environment heater (green PCB, left from the 24V PSU). Since the heating volume is big, there is no need for a PID loop. The temperature change will be very slow and a typical \u201cBang Bang\u201d controller type will do a fine job with the temperature.<\/p>\n<p>We\u2019ll add an SSR controlling AC for the 300W heated bed (white box, left from relay PCB). Make sure it\u2019s an SSR taking a DC input which controls AC output. We\u2019ll be able to precisely control the bed temperature using this component. It\u2019s capable of handling high current, the one we got is rated at 25 amperes. By bolting it to the aluminum base, we\u2019ll be cooling it efficiently.[\/vc_column_text][vc_single_image image=&nbsp;&raquo;15353&Prime; img_size=&nbsp;&raquo;600&#215;450&Prime; alignment=&nbsp;&raquo;center&nbsp;&raquo; onclick=&nbsp;&raquo;link_image&nbsp;&raquo;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h3>Sentinel<\/h3>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&nbsp;&raquo;1\/2&Prime;][vc_column_text]<a href=\"https:\/\/dyzedesign.com\/shop\/filament-detector\/filament-sentinel-2\/\">The Sentinel<\/a> will be used as a filament monitor. As soon as we\u2019ll run out of filament, the Sentinel will send a signal to pause the print. The printer will wait for the user to change the filament and resume the print.<\/p>\n<p>It\u2019s a very simple add-on and greatly appreciated in those frustrating circumstances where you imagined you had enough filament.[\/vc_column_text][\/vc_column][vc_column width=&nbsp;&raquo;1\/2&Prime;][vc_single_image image=&nbsp;&raquo;15351&Prime; img_size=&nbsp;&raquo;large&nbsp;&raquo; alignment=&nbsp;&raquo;right&nbsp;&raquo; onclick=&nbsp;&raquo;link_image&nbsp;&raquo;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h3>User Interface<\/h3>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&nbsp;&raquo;1\/2&Prime;][vc_column_text]As mentioned before, we have removed the proprietary LCD from the original CubePro and we didn\u2019t replace it. Using the web-based interface from the DuetWifi is a very elegant solution that does not rely on extra hardware.<\/p>\n<p>The web interface responds well to different screen size. The menu and features are well categorized and the user experience is great.[\/vc_column_text][\/vc_column][vc_column width=&nbsp;&raquo;1\/2&Prime;][vc_single_image image=&nbsp;&raquo;15349&Prime; img_size=&nbsp;&raquo;large&nbsp;&raquo; alignment=&nbsp;&raquo;right&nbsp;&raquo; onclick=&nbsp;&raquo;link_image&nbsp;&raquo;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h2>Liquid cooling<\/h2>\n<p>The liquid cooling system will be very important for this set-up. We\u2019ll be keeping the extruder motor and the hotend colder than the environment. Running the environment at 70\u00b0C is a little too high for our fans. Circulating water through tubings, blocks, and a radiator does a fantastic job when the fan can\u2019t.<\/p>\n<p>Unlike popular beliefs, the water blocks and the water inside don\u2019t add any significant weight to the system. The motor and extruder are still one of the heaviest parts from this carriage. Performance won\u2019t suffer from this arrangement.<\/p>\n<h3>The parts<\/h3>\n<p>The loop is rather simple. The pump-reservoir combo pushes water through the hotend, then through the extruder motor, then through an 80mm radiator, back to the reservoir.[\/vc_column_text][vc_column_text]<\/p>\n<h4>Pump<\/h4>\n<p>Basically, any commercially available pumps will be enough for this set-up. We suggest a minimum flow of 300 liters per hours. These tests were made using the smallest pump we were able to find, and we still have excellent cooling performance. To give you a rough idea, our hotend and extruder combo ran cooler when setting in a 100\u00b0C environment with liquid cooling compared to a 25\u00b0C environment cooled by air.<\/p>\n<p>Also, since the water blocks design is different from computer waterblock, they have a very low-pressure drop. Thus it is not necessary to use a specialized pump for PC cooling for our application. Most aquarium pumps will do the job wonderfully.[\/vc_column_text][vc_single_image image=&nbsp;&raquo;15334&Prime; img_size=&nbsp;&raquo;medium&nbsp;&raquo; add_caption=&nbsp;&raquo;yes&nbsp;&raquo; alignment=&nbsp;&raquo;center&nbsp;&raquo; onclick=&nbsp;&raquo;custom_link&nbsp;&raquo; img_link_target=&nbsp;&raquo;_blank&nbsp;&raquo; link=&nbsp;&raquo;https:\/\/www.amazon.com\/Submersible-Water-Brushless-Aquarium-Fountain\/dp\/B075TJNF8T&nbsp;&raquo;][vc_column_text]<\/p>\n<h4>Radiator<\/h4>\n<p>Regarding the radiator size, 80mm is not the smallest one available, but it is doing its job. A 120mm might be easier to find, and sometimes even cheaper than an 80mm. It is preferable to use an aluminum radiator, as the water blocks are made from aluminum too. This will prevent any galvanic corrosion within the system. The plating inside the blocks will help prevent any corrosion, but for a high-reliability printer, it is preferable to use the same material across the loop.[\/vc_column_text][vc_single_image image=&nbsp;&raquo;15338&Prime; img_size=&nbsp;&raquo;medium&nbsp;&raquo; add_caption=&nbsp;&raquo;yes&nbsp;&raquo; alignment=&nbsp;&raquo;center&nbsp;&raquo; onclick=&nbsp;&raquo;custom_link&nbsp;&raquo; img_link_target=&nbsp;&raquo;_blank&nbsp;&raquo; link=&nbsp;&raquo;https:\/\/www.amazon.com\/Aluminum-Radiator-Thread-PC-Cooling\/dp\/B01I280E1G&nbsp;&raquo;][vc_column_text]<\/p>\n<h4>Liquid<\/h4>\n<p>The liquid is deionized water. We added the <a href=\"https:\/\/www.ekwb.com\/shop\/ek-cryofuel-clear-concentrate-100-ml\">EK CryoFuel<\/a> additive mostly for biological growth inhibition and corrosion protection. Using car coolant such as \u201cPrestone\u201d is not suggested as the high glycol content won\u2019t have any use since we aren\u2019t using the printer under 0\u00b0C, will slightly reduce the heat exchange and will be more restrictive regarding tubing type.[\/vc_column_text][vc_single_image image=&nbsp;&raquo;15340&Prime; img_size=&nbsp;&raquo;medium&nbsp;&raquo; add_caption=&nbsp;&raquo;yes&nbsp;&raquo; alignment=&nbsp;&raquo;center&nbsp;&raquo; onclick=&nbsp;&raquo;custom_link&nbsp;&raquo; img_link_target=&nbsp;&raquo;_blank&nbsp;&raquo; link=&nbsp;&raquo;https:\/\/www.ekwb.com\/shop\/ek-cryofuel-clear-concentrate-100-ml&nbsp;&raquo;][vc_column_text]<\/p>\n<h4>Tubing<\/h4>\n<p>We use two types of tubes: silicone and EPDM rubber tubes. They can handle the constant flex in the system and high temperature. They are also very flexible and easy to fit with the barbs&rsquo; fittings.[\/vc_column_text][vc_single_image image=&nbsp;&raquo;11485&Prime; img_size=&nbsp;&raquo;medium&nbsp;&raquo; add_caption=&nbsp;&raquo;yes&nbsp;&raquo; alignment=&nbsp;&raquo;center&nbsp;&raquo; onclick=&nbsp;&raquo;link_image&nbsp;&raquo;][vc_column_text]<\/p>\n<h4>Reservoir<\/h4>\n<p>It\u2019s always preferable to combine the reservoir with either the pump or the radiator. These are standard parts that can make it simpler for you to put everything together. A reservoir is mainly required for ensuring proper operation and maintenance. It\u2019s possible that some bubbles trapped in the radiator find their way out after days of usage, and lower the reservoir water level.[\/vc_column_text][vc_single_image image=&nbsp;&raquo;15347&Prime; img_size=&nbsp;&raquo;medium&nbsp;&raquo; add_caption=&nbsp;&raquo;yes&nbsp;&raquo; alignment=&nbsp;&raquo;center&nbsp;&raquo; onclick=&nbsp;&raquo;custom_link&nbsp;&raquo; img_link_target=&nbsp;&raquo;_blank&nbsp;&raquo; link=&nbsp;&raquo;https:\/\/www.amazon.com\/Yosoo-SC-300T-Ultra-quiet-Reservoir-max-300L\/dp\/B00VPTYE16&Prime;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h3>First Test<\/h3>\n<p>It\u2019s very important to run the loop first and ensure everything is working properly. It\u2019s done very quickly and will save you a lot of trouble.[\/vc_column_text][vc_single_image image=&nbsp;&raquo;15332&Prime; img_size=&nbsp;&raquo;600&#215;450&Prime; alignment=&nbsp;&raquo;center&nbsp;&raquo; onclick=&nbsp;&raquo;link_image&nbsp;&raquo;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<em>In the <a href=\"https:\/\/dyzedesign.com\/2018\/11\/our-cube-pro-total-conversion-part-3\/\">next and final part of this blog series<\/a>, we will explain how we installed our functional custom water cooling loop, and finally\u00a0how we designed the heated bed and the controlled environment.\u00a0<\/em>[\/vc_column_text][\/vc_column][\/vc_row]<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>In this second part of the Cube Pro Total Conversion blog series, we\u2019ll get our hands dirty. We\u2019ll be replacing most components with ours and start tinkering with the printer. There will be CAD design, assembling, wiring, and configuration required.<\/p>\n","protected":false},"author":6,"featured_media":15353,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[180],"tags":[],"class_list":["post-15314","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-learning-tips"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v24.5 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Our Cube Pro Total Conversion: Part 2 - DYZE DESIGN<\/title>\n<meta name=\"description\" content=\"In this second part of the Cube Pro Total Conversion blog series, We\u2019ll be replacing most components with ours and start tinkering with the printer.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/dyzedesign.com\/2018\/10\/our-cube-pro-total-conversion-part-2\/\" \/>\n<meta property=\"og:locale\" content=\"fr_FR\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Our Cube Pro Total Conversion: Part 2 - DYZE DESIGN\" \/>\n<meta property=\"og:description\" content=\"In this second part of the Cube Pro Total Conversion blog series, We\u2019ll be replacing most components with ours and start tinkering with the printer.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/dyzedesign.com\/2018\/10\/our-cube-pro-total-conversion-part-2\/\" \/>\n<meta property=\"og:site_name\" content=\"DYZE DESIGN\" \/>\n<meta property=\"article:publisher\" content=\"https:\/\/www.facebook.com\/dyzedesign\/\" \/>\n<meta property=\"article:published_time\" content=\"2018-10-29T20:57:22+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2023-04-03T14:10:40+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/dyzedesign.com\/wp-content\/uploads\/2018\/10\/New-Power-Connections-CubePro.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"2000\" \/>\n\t<meta property=\"og:image:height\" content=\"1500\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"author\" content=\"Philippe Carrier\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"\u00c9crit par\" \/>\n\t<meta name=\"twitter:data1\" content=\"Philippe Carrier\" \/>\n\t<meta name=\"twitter:label2\" content=\"Dur\u00e9e de lecture estim\u00e9e\" \/>\n\t<meta name=\"twitter:data2\" content=\"10 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\/\/schema.org\",\"@graph\":[{\"@type\":\"Article\",\"@id\":\"https:\/\/dyzedesign.com\/2018\/10\/our-cube-pro-total-conversion-part-2\/#article\",\"isPartOf\":{\"@id\":\"https:\/\/dyzedesign.com\/2018\/10\/our-cube-pro-total-conversion-part-2\/\"},\"author\":{\"name\":\"Philippe Carrier\",\"@id\":\"https:\/\/dyzedesign.com\/#\/schema\/person\/2844dbd3897efdb01666eff116c5e88d\"},\"headline\":\"Our Cube Pro Total Conversion: Part 2\",\"datePublished\":\"2018-10-29T20:57:22+00:00\",\"dateModified\":\"2023-04-03T14:10:40+00:00\",\"mainEntityOfPage\":{\"@id\":\"https:\/\/dyzedesign.com\/2018\/10\/our-cube-pro-total-conversion-part-2\/\"},\"wordCount\":1978,\"commentCount\":28,\"publisher\":{\"@id\":\"https:\/\/dyzedesign.com\/#organization\"},\"image\":{\"@id\":\"https:\/\/dyzedesign.com\/2018\/10\/our-cube-pro-total-conversion-part-2\/#primaryimage\"},\"thumbnailUrl\":\"\/cdn-cgi\/image\/width=2000,height=1500,fit=crop,quality=80,format=auto,onerror=redirect,metadata=none\/wp-content\/uploads\/2018\/10\/New-Power-Connections-CubePro.jpg\",\"articleSection\":[\"Learning &amp; 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